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Pdf2gerb: Perl Script Converts PDF Files to Gerber format

pdf2gerb

Perl script converts PDF files to Gerber format

Pdf2Gerb generates Gerber 274X photoplotting and Excellon drill files from PDFs of a PCB. Up to three PDFs are used: the top copper layer, the bottom copper layer (for 2-sided PCBs), and an optional silk screen layer. The PDFs can be created directly from any PDF drawing software, or a PDF print driver can be used to capture the Print output if the drawing software does not directly support output to PDF.

The general workflow is as follows:

1. Design the PCB using your favorite CAD or drawing software.
2. Print the top and bottom copper and top silk screen layers to a PDF file.
3. Run Pdf2Gerb on the PDFs to create Gerber and Excellon files.
4. Use a Gerber viewer to double-check the output against the original PCB design.
5. Make adjustments as needed.
6. Submit the files to a PCB manufacturer.

Please note that Pdf2Gerb does NOT perform DRC (Design Rule Checks), as these will vary according to individual PCB manufacturer conventions and capabilities. Also note that Pdf2Gerb is not perfect, so the output files must always be checked before submitting them. As of version 1.6, Pdf2Gerb supports most PCB elements, such as round and square pads, round holes, traces, SMD pads, ground planes, no-fill areas, and panelization. However, because it interprets the graphical output of a Print function, there are limitations in what it can recognize (or there may be bugs).

See docs/Pdf2Gerb.pdf for install/setup, config, usage, and other info.

---

pdf2gerb_cfg.pm

#Pdf2Gerb config settings:
#Put this file in same folder/directory as pdf2gerb.pl itself (global settings),
#or copy to another folder/directory with PDFs if you want PCB-specific settings.
#There is only one user of this file, so we don't need a custom package or namespace.
#NOTE: all constants defined in here will be added to main namespace.
#package pdf2gerb_cfg;

use strict; #trap undef vars (easier debug)
use warnings; #other useful info (easier debug)


##############################################################################################
#configurable settings:
#change values here instead of in main pfg2gerb.pl file

use constant WANT_COLORS => ($^O !~ m/Win/); #ANSI colors no worky on Windows? this must be set < first DebugPrint() call

#just a little warning; set realistic expectations:
#DebugPrint("${\(CYAN)}Pdf2Gerb.pl ${\(VERSION)}, $^O O/S\n${\(YELLOW)}${\(BOLD)}${\(ITALIC)}This is EXPERIMENTAL software.  \nGerber files MAY CONTAIN ERRORS.  Please CHECK them before fabrication!${\(RESET)}", 0); #if WANT_DEBUG

use constant METRIC => FALSE; #set to TRUE for metric units (only affect final numbers in output files, not internal arithmetic)
use constant APERTURE_LIMIT => 0; #34; #max #apertures to use; generate warnings if too many apertures are used (0 to not check)
use constant DRILL_FMT => '2.4'; #'2.3'; #'2.4' is the default for PCB fab; change to '2.3' for CNC

use constant WANT_DEBUG => 0; #10; #level of debug wanted; higher == more, lower == less, 0 == none
use constant GERBER_DEBUG => 0; #level of debug to include in Gerber file; DON'T USE FOR FABRICATION
use constant WANT_STREAMS => FALSE; #TRUE; #save decompressed streams to files (for debug)
use constant WANT_ALLINPUT => FALSE; #TRUE; #save entire input stream (for debug ONLY)

#DebugPrint(sprintf("${\(CYAN)}DEBUG: stdout %d, gerber %d, want streams? %d, all input? %d, O/S: $^O, Perl: $]${\(RESET)}\n", WANT_DEBUG, GERBER_DEBUG, WANT_STREAMS, WANT_ALLINPUT), 1);
#DebugPrint(sprintf("max int = %d, min int = %d\n", MAXINT, MININT), 1); 

#define standard trace and pad sizes to reduce scaling or PDF rendering errors:
#This avoids weird aperture settings and replaces them with more standardized values.
#(I'm not sure how photoplotters handle strange sizes).
#Fewer choices here gives more accurate mapping in the final Gerber files.
#units are in inches
use constant TOOL_SIZES => #add more as desired
(
#round or square pads (> 0) and drills (< 0):
    .010, -.001,  #tiny pads for SMD; dummy drill size (too small for practical use, but needed so StandardTool will use this entry)
    .031, -.014,  #used for vias
    .041, -.020,  #smallest non-filled plated hole
    .051, -.025,
    .056, -.029,  #useful for IC pins
    .070, -.033,
    .075, -.040,  #heavier leads
#    .090, -.043,  #NOTE: 600 dpi is not high enough resolution to reliably distinguish between .043" and .046", so choose 1 of the 2 here
    .100, -.046,
    .115, -.052,
    .130, -.061,
    .140, -.067,
    .150, -.079,
    .175, -.088,
    .190, -.093,
    .200, -.100,
    .220, -.110,
    .160, -.125,  #useful for mounting holes
#some additional pad sizes without holes (repeat a previous hole size if you just want the pad size):
    .090, -.040,  #want a .090 pad option, but use dummy hole size
    .065, -.040, #.065 x .065 rect pad
    .035, -.040, #.035 x .065 rect pad
#traces:
    .001,  #too thin for real traces; use only for board outlines
    .006,  #minimum real trace width; mainly used for text
    .008,  #mainly used for mid-sized text, not traces
    .010,  #minimum recommended trace width for low-current signals
    .012,
    .015,  #moderate low-voltage current
    .020,  #heavier trace for power, ground (even if a lighter one is adequate)
    .025,
    .030,  #heavy-current traces; be careful with these ones!
    .040,
    .050,
    .060,
    .080,
    .100,
    .120,
);
#Areas larger than the values below will be filled with parallel lines:
#This cuts down on the number of aperture sizes used.
#Set to 0 to always use an aperture or drill, regardless of size.
use constant { MAX_APERTURE => max((TOOL_SIZES)) + .004, MAX_DRILL => -min((TOOL_SIZES)) + .004 }; #max aperture and drill sizes (plus a little tolerance)
#DebugPrint(sprintf("using %d standard tool sizes: %s, max aper %.3f, max drill %.3f\n", scalar((TOOL_SIZES)), join(", ", (TOOL_SIZES)), MAX_APERTURE, MAX_DRILL), 1);

#NOTE: Compare the PDF to the original CAD file to check the accuracy of the PDF rendering and parsing!
#for example, the CAD software I used generated the following circles for holes:
#CAD hole size:   parsed PDF diameter:      error:
#  .014                .016                +.002
#  .020                .02267              +.00267
#  .025                .026                +.001
#  .029                .03167              +.00267
#  .033                .036                +.003
#  .040                .04267              +.00267
#This was usually ~ .002" - .003" too big compared to the hole as displayed in the CAD software.
#To compensate for PDF rendering errors (either during CAD Print function or PDF parsing logic), adjust the values below as needed.
#units are pixels; for example, a value of 2.4 at 600 dpi = .0004 inch, 2 at 600 dpi = .0033"
use constant
{
    HOLE_ADJUST => -0.004 * 600, #-2.6, #holes seemed to be slightly oversized (by .002" - .004"), so shrink them a little
    RNDPAD_ADJUST => -0.003 * 600, #-2, #-2.4, #round pads seemed to be slightly oversized, so shrink them a little
    SQRPAD_ADJUST => +0.001 * 600, #+.5, #square pads are sometimes too small by .00067, so bump them up a little
    RECTPAD_ADJUST => 0, #(pixels) rectangular pads seem to be okay? (not tested much)
    TRACE_ADJUST => 0, #(pixels) traces seemed to be okay?
    REDUCE_TOLERANCE => .001, #(inches) allow this much variation when reducing circles and rects
};

#Also, my CAD's Print function or the PDF print driver I used was a little off for circles, so define some additional adjustment values here:
#Values are added to X/Y coordinates; units are pixels; for example, a value of 1 at 600 dpi would be ~= .002 inch
use constant
{
    CIRCLE_ADJUST_MINX => 0,
    CIRCLE_ADJUST_MINY => -0.001 * 600, #-1, #circles were a little too high, so nudge them a little lower
    CIRCLE_ADJUST_MAXX => +0.001 * 600, #+1, #circles were a little too far to the left, so nudge them a little to the right
    CIRCLE_ADJUST_MAXY => 0,
    SUBST_CIRCLE_CLIPRECT => FALSE, #generate circle and substitute for clip rects (to compensate for the way some CAD software draws circles)
    WANT_CLIPRECT => TRUE, #FALSE, #AI doesn't need clip rect at all? should be on normally?
    RECT_COMPLETION => FALSE, #TRUE, #fill in 4th side of rect when 3 sides found
};

#allow .012 clearance around pads for solder mask:
#This value effectively adjusts pad sizes in the TOOL_SIZES list above (only for solder mask layers).
use constant SOLDER_MARGIN => +.012; #units are inches

#line join/cap styles:
use constant
{
    CAP_NONE => 0, #butt (none); line is exact length
    CAP_ROUND => 1, #round cap/join; line overhangs by a semi-circle at either end
    CAP_SQUARE => 2, #square cap/join; line overhangs by a half square on either end
    CAP_OVERRIDE => FALSE, #cap style overrides drawing logic
};
    
#number of elements in each shape type:
use constant
{
    RECT_SHAPELEN => 6, #x0, y0, x1, y1, count, "rect" (start, end corners)
    LINE_SHAPELEN => 6, #x0, y0, x1, y1, count, "line" (line seg)
    CURVE_SHAPELEN => 10, #xstart, ystart, x0, y0, x1, y1, xend, yend, count, "curve" (bezier 2 points)
    CIRCLE_SHAPELEN => 5, #x, y, 5, count, "circle" (center + radius)
};
#const my %SHAPELEN =
#Readonly my %SHAPELEN =>
our %SHAPELEN =
(
    rect => RECT_SHAPELEN,
    line => LINE_SHAPELEN,
    curve => CURVE_SHAPELEN,
    circle => CIRCLE_SHAPELEN,
);

#panelization:
#This will repeat the entire body the number of times indicated along the X or Y axes (files grow accordingly).
#Display elements that overhang PCB boundary can be squashed or left as-is (typically text or other silk screen markings).
#Set "overhangs" TRUE to allow overhangs, FALSE to truncate them.
#xpad and ypad allow margins to be added around outer edge of panelized PCB.
use constant PANELIZE => {'x' => 1, 'y' => 1, 'xpad' => 0, 'ypad' => 0, 'overhangs' => TRUE}; #number of times to repeat in X and Y directions

# Set this to 1 if you need TurboCAD support.
#$turboCAD = FALSE; #is this still needed as an option?

#CIRCAD pad generation uses an appropriate aperture, then moves it (stroke) "a little" - we use this to find pads and distinguish them from PCB holes. 
use constant PAD_STROKE => 0.3; #0.0005 * 600; #units are pixels
#convert very short traces to pads or holes:
use constant TRACE_MINLEN => .001; #units are inches
#use constant ALWAYS_XY => TRUE; #FALSE; #force XY even if X or Y doesn't change; NOTE: needs to be TRUE for all pads to show in FlatCAM and ViewPlot
use constant REMOVE_POLARITY => FALSE; #TRUE; #set to remove subtractive (negative) polarity; NOTE: must be FALSE for ground planes

#PDF uses "points", each point = 1/72 inch
#combined with a PDF scale factor of .12, this gives 600 dpi resolution (1/72 * .12 = 600 dpi)
use constant INCHES_PER_POINT => 1/72; #0.0138888889; #multiply point-size by this to get inches

# The precision used when computing a bezier curve. Higher numbers are more precise but slower (and generate larger files).
#$bezierPrecision = 100;
use constant BEZIER_PRECISION => 36; #100; #use const; reduced for faster rendering (mainly used for silk screen and thermal pads)

# Ground planes and silk screen or larger copper rectangles or circles are filled line-by-line using this resolution.
use constant FILL_WIDTH => .01; #fill at most 0.01 inch at a time

# The max number of characters to read into memory
use constant MAX_BYTES => 10 * M; #bumped up to 10 MB, use const

use constant DUP_DRILL1 => TRUE; #FALSE; #kludge: ViewPlot doesn't load drill files that are too small so duplicate first tool

my $runtime = time(); #Time::HiRes::gettimeofday(); #measure my execution time

print STDERR "Loaded config settings from '${\(__FILE__)}'.\n";
1; #last value must be truthful to indicate successful load


#############################################################################################
#junk/experiment:

#use Package::Constants;
#use Exporter qw(import); #https://perldoc.perl.org/Exporter.html

#my $caller = "pdf2gerb::";

#sub cfg
#{
#    my $proto = shift;
#    my $class = ref($proto) || $proto;
#    my $settings =
#    {
#        $WANT_DEBUG => 990, #10; #level of debug wanted; higher == more, lower == less, 0 == none
#    };
#    bless($settings, $class);
#    return $settings;
#}

#use constant HELLO => "hi there2"; #"main::HELLO" => "hi there";
#use constant GOODBYE => 14; #"main::GOODBYE" => 12;

#print STDERR "read cfg file\n";

#our @EXPORT_OK = Package::Constants->list(__PACKAGE__); #https://www.perlmonks.org/?node_id=1072691; NOTE: "_OK" skips short/common names

#print STDERR scalar(@EXPORT_OK) . " consts exported:\n";
#foreach(@EXPORT_OK) { print STDERR "$_\n"; }
#my $val = main::thing("xyz");
#print STDERR "caller gave me $val\n";
#foreach my $arg (@ARGV) { print STDERR "arg $arg\n"; }

---

Download Details:

Author: swannman
Source Code: https://github.com/swannman/pdf2gerb

License: GPL-3.0 license

#perl 

Learn NoSQL in Azure: Diving Deeper into Azure Cosmos DB

This article is a part of the series – Learn NoSQL in Azure where we explore Azure Cosmos DB as a part of the non-relational database system used widely for a variety of applications. Azure Cosmos DB is a part of Microsoft’s serverless databases on Azure which is highly scalable and distributed across all locations that run on Azure. It is offered as a platform as a service (PAAS) from Azure and you can develop databases that have a very high throughput and very low latency. Using Azure Cosmos DB, customers can replicate their data across multiple locations across the globe and also across multiple locations within the same region. This makes Cosmos DB a highly available database service with almost 99.999% availability for reads and writes for multi-region modes and almost 99.99% availability for single-region modes.

In this article, we will focus more on how Azure Cosmos DB works behind the scenes and how can you get started with it using the Azure Portal. We will also explore how Cosmos DB is priced and understand the pricing model in detail.

How Azure Cosmos DB works

As already mentioned, Azure Cosmos DB is a multi-modal NoSQL database service that is geographically distributed across multiple Azure locations. This helps customers to deploy the databases across multiple locations around the globe. This is beneficial as it helps to reduce the read latency when the users use the application.

As you can see in the figure above, Azure Cosmos DB is distributed across the globe. Let’s suppose you have a web application that is hosted in India. In that case, the NoSQL database in India will be considered as the master database for writes and all the other databases can be considered as a read replicas. Whenever new data is generated, it is written to the database in India first and then it is synchronized with the other databases.

Consistency Levels

While maintaining data over multiple regions, the most common challenge is the latency as when the data is made available to the other databases. For example, when data is written to the database in India, users from India will be able to see that data sooner than users from the US. This is due to the latency in synchronization between the two regions. In order to overcome this, there are a few modes that customers can choose from and define how often or how soon they want their data to be made available in the other regions. Azure Cosmos DB offers five levels of consistency which are as follows:

• Strong
• Bounded staleness
• Session
• Consistent prefix
• Eventual

In most common NoSQL databases, there are only two levels – Strong and Eventual. Strong being the most consistent level while Eventual is the least. However, as we move from Strong to Eventual, consistency decreases but availability and throughput increase. This is a trade-off that customers need to decide based on the criticality of their applications. If you want to read in more detail about the consistency levels, the official guide from Microsoft is the easiest to understand. You can refer to it here.

Azure Cosmos DB Pricing Model

Now that we have some idea about working with the NoSQL database – Azure Cosmos DB on Azure, let us try to understand how the database is priced. In order to work with any cloud-based services, it is essential that you have a sound knowledge of how the services are charged, otherwise, you might end up paying something much higher than your expectations.

If you browse to the pricing page of Azure Cosmos DB, you can see that there are two modes in which the database services are billed.

• Database Operations – Whenever you execute or run queries against your NoSQL database, there are some resources being used. Azure terms these usages in terms of Request Units or RU. The amount of RU consumed per second is aggregated and billed
• Consumed Storage – As you start storing data in your database, it will take up some space in order to store that data. This storage is billed per the standard SSD-based storage across any Azure locations globally

Let’s learn about this in more detail.

#azure #azure cosmos db #nosql #azure #nosql in azure #azure cosmos db

PostgreSQL Connection Pooling: Part 4 – PgBouncer vs. Pgpool-II

In our previous posts in this series, we spoke at length about using PgBouncer  and Pgpool-II , the connection pool architecture and pros and cons of leveraging one for your PostgreSQL deployment. In our final post, we will put them head-to-head in a detailed feature comparison and compare the results of PgBouncer vs. Pgpool-II performance for your PostgreSQL hosting !

The bottom line – Pgpool-II is a great tool if you need load-balancing and high availability. Connection pooling is almost a bonus you get alongside. PgBouncer does only one thing, but does it really well. If the objective is to limit the number of connections and reduce resource consumption, PgBouncer wins hands down.

It is also perfectly fine to use both PgBouncer and Pgpool-II in a chain – you can have a PgBouncer to provide connection pooling, which talks to a Pgpool-II instance that provides high availability and load balancing. This gives you the best of both worlds!

PostgreSQL Connection Pooling: Part 4 – PgBouncer vs. Pgpool-II

CLICK TO TWEET

Performance Testing

While PgBouncer may seem to be the better option in theory, theory can often be misleading. So, we pitted the two connection poolers head-to-head, using the standard pgbench tool, to see which one provides better transactions per second throughput through a benchmark test. For good measure, we ran the same tests without a connection pooler too.

Testing Conditions

All of the PostgreSQL benchmark tests were run under the following conditions:

1. Initialized pgbench using a scale factor of 100.
2. Disabled auto-vacuuming on the PostgreSQL instance to prevent interference.
3. No other workload was working at the time.
4. Used the default pgbench script to run the tests.
5. Used default settings for both PgBouncer and Pgpool-II, except max_children*. All PostgreSQL limits were also set to their defaults.
6. All tests ran as a single thread, on a single-CPU, 2-core machine, for a duration of 5 minutes.
7. Forced pgbench to create a new connection for each transaction using the -C option. This emulates modern web application workloads and is the whole reason to use a pooler!

We ran each iteration for 5 minutes to ensure any noise averaged out. Here is how the middleware was installed:

• For PgBouncer, we installed it on the same box as the PostgreSQL server(s). This is the configuration we use in our managed PostgreSQL clusters. Since PgBouncer is a very light-weight process, installing it on the box has no impact on overall performance.
• For Pgpool-II, we tested both when the Pgpool-II instance was installed on the same machine as PostgreSQL (on box column), and when it was installed on a different machine (off box column). As expected, the performance is much better when Pgpool-II is off the box as it doesn’t have to compete with the PostgreSQL server for resources.

Throughput Benchmark

Here are the transactions per second (TPS) results for each scenario across a range of number of clients:

#database #developer #performance #postgresql #connection control #connection pooler #connection pooler performance #connection queue #high availability #load balancing #number of connections #performance testing #pgbench #pgbouncer #pgbouncer and pgpool-ii #pgbouncer vs pgpool #pgpool-ii #pooling modes #postgresql connection pooling #postgresql limits #resource consumption #throughput benchmark #transactions per second #without pooling

Analyze Azure Cosmos DB data using Azure Synapse Analytics

This article will help you understand how to analyze Azure Cosmos DB data using Azure Synapse Analytics.

Introduction

Azure Cosmos DB is a multi-model NoSQL database that supports hosting various types of data that are transactional in nature. OLTP systems employ transactional databases for hosting operational data. To analyze large volumes of transactional data, relational databases do not scale or perform to the needs of large-scale analytics. Columnar data warehouses are one of the preferred, effective, and proven means of analyzing and aggregating large volumes of data for big data scale analytics. Azure Synapse is the data warehouse offering in the Microsoft Azure technology stack. The challenge with analyzing transactional data in relational databases using columnar warehouses is that one needs to replicate and/or relocate data from operational repositories into analytical repositories. Hybrid transactional analytical processing (HTAP) is a methodology or approach where data hosted in a relational format is auto-organized in a columnar format eliminating the need to replicate and/or relocate the data to a great extent. Azure offers a feature to analyze data hosted in Cosmos DB using Azure Synapse. In this article, we will learn how to implement the same.

Pre-requisites

We are assuming that we are hosting data in the Cosmos DB instance. To simulate this assumption, we would need an Azure Cosmos DB account implemented using the Core (SQL) API, with all the preview features turned on. Once you have an account created, you would be able to see an account listed as shown below.

#azure #sql azure #azure synapse analytics #azure

How to set up Azure Data Sync between Azure SQL databases and on-premises SQL Server

In this article, you learn how to set up Azure Data Sync services. In addition, you will also learn how to create and set up a data sync group between Azure SQL database and on-premises SQL Server.

In this article, you will see:

• Overview of Azure SQL Data Sync feature
• Discuss key components
• Comparison between Azure SQL Data sync with the other Azure Data option
• Setup Azure SQL Data Sync
• More…

Azure Data Sync

Azure Data Sync —a synchronization service set up on an Azure SQL Database. This service synchronizes the data across multiple SQL databases. You can set up bi-directional data synchronization where data ingest and egest process happens between the SQL databases—It can be between Azure SQL database and on-premises and/or within the cloud Azure SQL database. At this moment, the only limitation is that it will not support Azure SQL Managed Instance.

#azure #sql azure #azure sql #azure data sync #azure sql #sql server